Investigation of outlet diameter effect on emulsion separation efficiency in rectangular separators
https://doi.org/10.21285/1814-3520-2020-6-1232-1242
Abstract
The purpose of the study is to conduct experimental studies of oil -water emulsion separation in a rectangular separator in the range of velocities along the device working area from 1.43 to 2.5 m/s. The efficiency of emulsion separation is determined by an experimental method based on measuring the density of a two-phase liquid, provided that the density of each component of the mixture is previously determined. The authors propose to use a device with U-shaped elements to increase its performance when separating oil-water emulsions. The device under study including two rows of U-shaped elements consists of one complete separation stage. The authors have conducted experimental studies of the device with U-shaped elements on the "oil-water" system, during which the efficiency of emulsion separation was evaluated. It was detemined that the proposed device provides the highest efficiency of emulsion separation of 68% when the diameter of the holes intended for the exit of the heavy phase equals to 2.5 mm in the range of emulsion velocities from 1.43 to 2.5 m/s. The conducted experimental studies will allow to use a turbulence model for calculation in the programs like Ansys Fluent or FlowVision, which will most adequately describe the separation process of similar emulsions. The experiments have proved the possibility of obtaining high values of efficiency. Therefore, the correct selection of technological parameters (average flow rate, concentration) and the size of the characteristic elements of the proposed device will allow to specify the design of a rectangular separator, for example, to calculate the number of stages to achieve the required separation efficiency or to determine the size of the separation elements.
About the Authors
I. N. MadyshevRussian Federation
Ilnur N. Madyshev, Cand. Sci. (Eng.), Senior Researcher of the Department of Food Production Equipment
68 Karl Marx St., Kazan 420015
V. E. Zinurov
Russian Federation
Vadim E. Zinurov, Postgraduate Student
51, Krasnoselskaya St., Kazan 420066
A. V. Dmitriev
Russian Federation
Andrey V. Dmitriev, Dr. Sci. (Eng.), Associate Professor, Head of the Department of Theoretical Foundations of Heat Engineering
51, Krasnoselskaya St., Kazan 420066
Xuan Vinh Dang
Russian Federation
Dang Xuan Vinh, Postgraduate Student
51, Krasnoselskaya St., Kazan 420066
G. R. Badretdinova
Russian Federation
Guzel R. Badretdinova, Master Degree Student
51, Krasnoselskaya St., Kazan 420066
References
1. Laptedulche NK, Sergeeva ES. Ways of modernization of system TPS's sewage treatment from oil products. Izvestiya vysshih uchebnyh zavedenij. Problemy energetiki = Power Engineering: Research, Equipment, Technology. 2007;11-12:99–104. (In Russ.)
2. Zinurov VE, Dmitriev AV, Sharipov II, Dang Suan Vinh, Kharkov VV. Efficiency of wastewater treatment from oil in thermal power stations using wash tanks. Vestnik tekhnologicheskogo universiteta. 2020;23(6):64–67. (In Russ.)
3. Dmitriev AV, Zinurov VE, Dmitrieva OS, Dang Suan Vinh. Modeling of separation pro-cess of water-oil emulsion in a rectangular separator. Vestnik Kazanskogo gosudarstven-nogo energeticheskogo universiteta. 2018;(3(39)):65–71. (In Russ.)
4. Melikhov AV, Tupik YuV. Oil separation on floating platforms. Fundamentalnye i prikladnye issledovaniia molodykh uchenykh: sbornik materialov III Mezhdunarodnoj nauch-no-prakticheskoj konferencii studentov, aspirantov i molodyh uchyonyh = Fundamental and Applied Research of Young Scientists: Collected articles of III International scientific and practical conference of students, postgraduate students and young scientists. 7–8 February 2019, Omsk. Omsk: Siberian State Automobile and Highway University; 2019, р. 23–26. (In Russ.)
5. Jiang Wen-ming, Chen Yi-mei, Chen Ming-can, Liu Xiao-li, Liu Yang, Wang Tianyu, et al. Removal of emulsified oil from polymer-flooding sewage by an integrated apparatus including EC and separation process. Separation and Purification Technology. 2019;211:259–268. https://doi.org/10.1016/j.seppur.2018.09.069
6. Zhang Haoran, Liang Yongtu, Yan Xiaohan, Wang Bohong, Ning Wang. Simulation on water and sand separation from crude oil in settling tanks based on the particle model. Journal of Petroleum Science and Engineering. 2017;156:366–372. https://doi.org/10.1016/j.petrol.2017.06.012
7. Ochowiak M, Matuszak M, Włodarczak S, Ancukiewicz M, Krupińska A. The modified swirl sedimentation tanks for water purification. Journal of Environmental Management. 2017;189:22–28. https://doi.org/10.1016/j.jenvman.2016.12.023
8. Shah MT, Parmar HB, Rhyne LD, Kalli C, Utikar RP, Pareek VK. A novel settling tank for produced water treatment: CFD simulations and PIV experiments. Journal of Petroleum Science and Engineering. 2019. Vol. 182. https://doi.org/10.1016/j.petrol.2019.106352
9. Zinurov V, Sharipov I, Dmitrieva O, Madyshev I. The experimental study of increasing the efficiency of emulsion separation. In: Key Trends in Transportation Innovation: E3S Web of Conferences. 2020;157. https://doi.org/10.1051/e3sconf/202015706001
10. Dremicheva ES, Shamsutdinov EV. Intensification of sedimentation treatment of wastewater from oil products. Voda i ekologiya: problemy i resheniya = Water and Ecology. 2018;1:3–8. https://doi.org/10.23968/2305–3488.2018.23.1.3–8
11. Gamzaeva NKh. Identification of the model of solid particle deposition in the gravity separator. Zhurnal Sibirskogo federal'nogo universiteta. Himiya = Journal of Siberian Federal University. Chemistry. 2020;13(1):46–52. (In Russ.) https://doi:10.17516/1998-2836-0156
12. Gasanov AA, Gamzaeva NH. Simulation of solid particle deposition from a liquid flow in a horizontal gravity separator. Khimicheskaya Tekhnologiya. 2020;21(5):230–235. (In Russ.) https://doi.org/10.31044/1684-5811-2020-21-5-230-235
13. Glady EA, Kemalov AF, Gainullin VI, Bazhirov TS. Assessment of the effectiveness of a widely used reagent demulsifier in the thermochemical dehydration of oil. Ekspoziciya neft' gaz = Exposition Oil & Gas. 2015;5:16–18. (In Russ.)
14. Laptev AG, Sergeeva ES. Water treatment and wastewater purification in power systems. Part 2. Voda: himiya i ekologiya. 2011;(4):32–37. (In Russ.)
15. Tarantsev KV, Korostelev AV. Fuel oil emulsions as method of oil containing waters recovery. Ekologia i promyshlennost Rossii = Ecology and Industry of Russia. 2013;2:14–17. (In Russ.) https://doi.org/10.18412/1816-0395-2013-2-14-17
16. Kuznecova IS, Ermakova EYu, Kozulina OV, Kuznecov MG. Apparatus for water-oil emulsion heating and separation. Vestnik Kazanskogo tekhnologicheskogo universiteta. 2013;16(17):235–237. (In Russ.)
17. Timerbaev AS, Lishchuk AN, Taranova LV, Golubev EV, Mitroshin OYu. Research in specifics of separation of oil-in-water emulsions inside of a centrifugal separator with impeller. Neftyanoe Khozyaistvo = Oil Industry. 2014;12:138–141. (In Russ.)
18. Guo Guangdong, Deng Songsheng. Research on dispersed oil droplets breakage and emulsification in the dynamic oil and water hydrocyclone. Advance Journal of Food Science and Technology. 2013;5(8):1110–1116. Available from: https://studylib.net/doc/13311563/advance-journal-of-foodscience-and-technology-5-8---1110 [Accessed 17th August 2020].
19. Zinurov VE, Dmitriev AV, Dmitrieva OS, Dang SV, Salakhova EI. Moisture removal from the polluted transformer oil in rectangular separators. Vestnik tekhnologicheskogo universiteta. 2018;21(11):75–79. (In Russ.)
20. Madyshev IN, Dmitriev AV, Vin Dang Suan. Determination of oil-water emulsions sepa-ration efficiency in the separator with a vortex flow. In: IOP Conference Series: Materials Science and Engineering. 2020;709(3): 033025. https://doi.org/10.1088/1757-899x/709/3/033025
Review
For citations:
Madyshev I.N., Zinurov V.E., Dmitriev A.V., Dang X., Badretdinova G.R. Investigation of outlet diameter effect on emulsion separation efficiency in rectangular separators. Proceedings of Irkutsk State Technical University. 2020;24(6):1232-1242. (In Russ.) https://doi.org/10.21285/1814-3520-2020-6-1232-1242