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Edge quality control system at finishing treatment by elastic polymer abrasive tools and its analysis. Part 2

https://doi.org/10.21285/1814-3520-2020-6-1178-1189

Abstract

Abstract: The goal is to develop an algorithm for implementing the edge quality management system for finishing parts with polymer-abrasive brushes, discussed in part 1. The principle of the system approach is used for a formalized description of the system with the presence of relationships between its constituent subsystems. The article considers the algorithm for designing the technological operation of edge processing in accordance with the optimal control system described in part 1. The initial data were: parameters of the workpiece, requirements for roughness and edge parameters, characteristics of tools and equipment. Based on the analysis of the functional capabilities of the operation, an algorithm for selecting the optimal tool among competing ones is obtained, taking into account the technological capabilities of the operation. Based on the developed mathematical models (formation of a rounded edge in size, shape and roughness, cutting force, temperature in the processing zone, tool wear), the optimization of technological parameters of the operation was carried out. The developed algorithm for designing a technological operation provides for conducting a test operation (installing and attaching the workpiece to the equipment, processing it at optimal modes) and monitoring the compliance of processing results with the requirements of regulatory and technical documents, analyzing defects and their causes, as well as forming a control effect. The control subsystem "Optimization of the process of rounding edges"is considered. Developed system for design of technological operations of processing of the edge elastic polymer-abrasive brushes allows you to assign the most effective tools and rational regime treatment parameters ensuring all requirements of normative-technical documents on the quality of processing at the highest productivity and lowest cost of operation.

About the Authors

Yu. V. Dimov
Irkutsk National Research Technical University
Russian Federation

Yury V. Dimov, Dr. Sci. (Eng.), Professor, Professor of the Department of Designing and Standardization in Mechanical Engineering

83, Lermontov St., Irkutsk 664074



D. B. Podashev
Irkutsk National Research Technical University
Russian Federation

Dmitry B. Podashev, Cand. Sci. (Eng.), Associate Professor of the Department of Designing and Standardization in Mechanical Engineering

83, Lermontov St., Irkutsk 664074



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Review

For citations:


Dimov Yu.V., Podashev D.B. Edge quality control system at finishing treatment by elastic polymer abrasive tools and its analysis. Part 2. Proceedings of Irkutsk State Technical University. 2020;24(6):1178-1189. (In Russ.) https://doi.org/10.21285/1814-3520-2020-6-1178-1189

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